SW Belt Sludge Thickener BT

SW Belt Sludge Thickener BT

SW Belt Sludge Thickener BT – An Effective and Reliable Solutionh4>


The SW Belt Sludge Thickener BT is a highly effective and economical solution for municipal and industrial sludge thickening. Specially designed ploughs and a very large working belt area guarantee high dewatering efficiency for various types of sludge with low energy consumption and offer the following advantages:

  • High thickening efficiency.
  • Lower energy and polyelectrolyte consumption.
  • Easy and safe maintenance.
  • Saves money and space.

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Description

SW Belt Sludge Thickener BT – efficient and economical sludge thickening

The SW Belt Sludge Thickener BT is a reliable solution for thickening municipal and industrial wastewater sludge. Its stainless steel construction ensures durability, while its compact design allows for optimal use of space. With its high performance and low operating costs, this device helps to efficiently remove liquid from sludge, reduce wastewater treatment costs, and facilitate maintenance.

Advantages:

  • High performance and low costs. Thanks to pneumatic or hydraulic belt centering, a large working surface, and specially designed plows, sludge dewatering is efficient, using less polyelectrolyte and electricity
  • Optimization and cost savings. The ability to integrate into cascade systems with SW FTB belt sludge presses allows for optimal use of space and reduces the need for additional thickeners.
  • Durability and resistance. The stainless steel body and many years of manufacturing experience ensure wear resistance and a long service life.
  • Automatic polymer dosing system. Ensures optimal use of polyelectrolyte, effectively controls the flocculation process, and reduces operating costs.
  • Easy maintenance and servicing. The robust design and easily accessible parts allow for quick technical servicing.
  • Quiet operation. Low noise levels improve the comfort of the working environment and increase employee productivity.
  • Economy ntages:and sustainability. Filtrate and wash water can be reused, reducing costs and ensuring sustainable use of resources.

How it works

SW Belt Sludge Thickener BT Operation

The main purpose of this device is to reduce the volume of sludge before further treatment stages. SW Belt Sludge Thickeners BT operate on the principle of gravity: sludge is filtered through a special fabric that effectively separates liquids from solid particles.

The process takes place in several stages:

  1. Sludge feeding and distribution. The flocculated sludge is fed through a feed chute located above the tension shaft and evenly distributed on the filter belt. The distribution plate ensures uniform distribution of sludge across the entire working width of the belt.
  2. Gravity thickening. Special adjustable plows form channels in the sludge mass, which improve water drainage and accelerate the thickening process.
  3. Sludge transport. A slow-moving filter belt transports the sludge to the discharge area. The thickened sludge is separated from the belt and directed to the transport device.
  4. Filtrate management and reuse. The water separated during flocculation drains away automatically and can be used for washing, thus reducing costs.
  5. Belt cleaning. The special fabric filter belt is cleaned by flat jet nozzles located in the washing chamber. The washing system has a self-cleaning device that ensures efficient nozzle operation and clean collection of washing water.

Finally, the thickened sludge is ready for further processing using dewatering equipment.

Specification

Municipal and industrial sludge thickening

*Depending on sludge type

FTP Belt width (mm) Unit width (mm Load (kgDS/h) *Capacity (m³/h)
500 400 1100 100-200 maks. 7
900 800 1500 150-300 maks. 12
1200 1100 1800 200-400 maks. 20
1500 1400 2100 300-580 maks. 28
1900 1800 2500 400-750 maks. 38
2300 2200 2900 500-900 maks. 48
2800 2700 3400 600-1200 maks. 60

 

The technical data provided in this presentation is for reference only and must be determined on a case-by-case basis. Technical changes are possible.

Application and fields of activity

The belt thickener for sludge dewatering can be used in:

  • Municipal and industrial wastewater treatment.
  • Textile printing and dyeing.
  • Electroplating industry.
  • Paper production.
  • Leather processing.
  • Beer industry.
  • Food processing industry.
  • Oil refining.
  • Chemical industry.
  • Pharmaceutical industry.
  • Sludge dewatering in ceramics and other industries.

Additional options

  • Pneumatic or hydraulic belt centering.
  • The SW Belt Sludge Thickener BT can be installed on top of the SW Belt Sludge Filter Press FTP as a cascade structure.
  • This solution allows for the dewatering of sludge that was not previously thickened (0.5-1% DS), resulting in significant savings in terms of both money and space.