Passavant® Multi-Rake Bar Screen KUR

Passavant® Multi-Rake Bar Screen KUR

Passavant® Multi-Rake Bar Screen KUR – reliability and efficiency


Passavant® Multi-Rake Bar Screen KUR – is a multi-layered, mechanically cleaned rod grille that has proven its reliability and breeding performance with more than 60 years of experience. They are designed to remove large amounts of debris from wastewater and have the following features:

  • Short cleaning cycles and outstanding cleaning results.
  • Suitable for both fine and coarse screening.
  • Adaptability to both new projects and existing plants.
  • Long service life with minimal maintenance costs.
  • Available in several versions: KUR-HD, KUR-C, KUR-S, KUR-Defender

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Description

Passavant® Multi-Rake Bar Screen KUR is a high efficient revolving chain screen and suitable for both coarse and fine screening.

Passavant® Multi-Rake Bar Screen KUR is the most reliable pre-treatment of wastewater and are definitely the perfect solution for those who want efficient wastewater treatment and the protection of downstream treatment processes. In addition to providing long-term reliable performance, these screen also offer the following advantage.

Benefits:

  • Very short cleaning cycle. Several rotating cleaning elements (comb plates) and additional cleaning elements, which can be easily installed if required, ensure efficient cleaning in a shorter cleaning cycle.
  • High cleaning performance. Thanks to the reduced bar spacing and the innovative teeth of the rake combs, the flow-friendly bar profile and the curved bar segments at the bottom of the channel, the KUR bar grating guarantees a high cleaning performance.
  • Precise connection of the cleaning elements. The additional levelling guide system with double wheels ensures precise coupling and movement of the rake comb plate to prevent the loaded debris plates from shifting.
  • Lower guide parts. Thanks to the plastic and stainless steel lower guides attached to the side frame, these grilles are low maintenance and low wear.
  • Robust and compact design These bar grilles do not require a high installation height above ground level, and the highly stable frame structure, thanks to the centrally positioned circular profiles with easily replaceable parts, provides flexibility and ensures long-lasting use.
  • Optimised production and easy installation. Laser cutting and 3D folding technology allow for piecemeal or complete assembly. The grilles can therefore be easily adapted to different areas while maintaining high quality.
  • Low maintenance, low wear and tear. Thanks to the easy replacement of the gear teeth without removing the chains (except for KUR-DEFENDER), to the non-submersible bearings and gears, and to the maintenance-free stainless steel roller chain, these grilles require minimum maintenance and save money.
  • Innovative solutions. Curved bar profiles, reverse operation, swivel chain box (KUR-S), individually controlled chains are just a few of the innovative features that set these grilles apart.
  • Reliability. Thanks to in-house production and modern warehousing, the availability of spare parts and short delivery times are guaranteed for many years.
  • Security. The grilles are equipped with electrical protection and an overload alarm to ensure the protection of the unit and uninterrupted operation.

Passavant® Multi-Rake Bar Screen KUR – available in the following versions:

  • KUR-HD – Heavy Duty version for particularly demanding applications involving deep channels and large volumes of debris (for channels up to 6 m wide).
  • KUR-C – Standard solution suitable for up to 3 m wide channels
  • KUR-S – With swivel chain guide and bar rack, across the full width of the channel, for smaller channels up to 2 m long. KUR-S: Swivel chain box for maintenance and obstruction avoidance.
  • KUR-D DEFENDER – Compact standard version with flat profile bars.

How it works

The screen consists of bar profiles connected by a riser and a number of raking combs above the bar riser as cleaning elements attached to two continuously rotating chains. The chains are guided by guides attached to the side walls of the frame. The cleaning elements are supported on both sides by two wheels to prevent the loaded screening material from rolling away.
Various debris flowing with the effluent gets stuck in the sieve bars. The chain drive is activated and the rotating chains with the comb-plate elements crush the bar screen and transport the extracted screening materials to the discharge opening. . When the comb plate reaches the upper part of the chains, the material falls by gravity into a container or optionally a conveyor.
In automatic operation, the grate is controlled by measuring the difference in water level. The difference is caused by contamination of the bar screen and the raking combs are released when the water level is reached.
Alternatively, the sieve can be started by means of a timer to avoid excessive downtime. To prevent damage to the unit, it shall be stopped by an electrical overload protector and an alarm shall be activated. This function is active in any operating mode,
The bar grating can be installed in municipal or industrial wastewater treatment pumping stations/channels as well as at water intake points.

Specification

Type KUR-HD KUR-C KUR-S KUR-DEFENDER
Channel width – 6 m – 3 m – 2 m – 2 m
Channel depth – 20 m – 20 m – 3 m – 10 m
Angle of inclination 75°, 80°, 85°, 90° 75°, 80°, 85°, 90° 70° 75°–90°
Chain step 250 mm 180 mm 80 mm 50 mm
Chain breaking load 112/224 kN 140 kN 38kN 45 kN
Main areas of application Coarse screens Pumping station, STP STP STP
Spacing between bars Rake                                                                                 6–150 mm

Plate Rake / Brushes / Cleaning ledge                      2–5 mm

Drive unit Dimensions depend on the width of the channel and the number of cleaning elements
Discharge height above the floor Adapted from
Cleaning elements Adaptable to the requirements (bar spacing, channel depth, amount of material to be screened, etc.) and required cleaning cycle time
Other dimensions on request to suit your individual conditions
Odour-proof mesh insulation with steel plates, including odour connector DN100 for on-site exhaust ventilation

 

 

 

Components

Materials

Frame, drive shaft pinion flange, chain guide AISI 304; AISI 316Ti; AISI 316L
Unloading chute, removal device AISI 304; AISI 316Ti; AISI 316L
Withdrawal deflector UHMPE (1000)
Stripping ledge AISI 304; AISI 316Ti; AISI 316L
Chain AISI431 / 316
Chain rollers , bushing segments PA 6 G
Bar rack:

PAPRO / RSP

NWE

Flat bar profile

Stainless steel

EN 1.4571 (AISI 316Ti )

EN 1.4571 (AISI 316Ti )

EN 1.43,1/1. 4571/1. 4404 (AISI 304/316Ti316L)

All stainless steel parts are soaked in a non-acidic solution before passivation.
Other stainless steel materials – e.g. DUPLEX (AISI 318LN) – available on request

 

The technical data provided in this presentation are indicative only and must be determined on a case-by-case basis. Technical changes may occur

Application and areas of activity

  • Municipal wastewater treatment
  • Wastewater treatment plants of various sizes
  • Pumping stations
  • Rainwater overflow and storage channels
  • Industrial wastewater treatment
  • Fish processing industry
  • Slaughterhouses and meat processing industry
  • Food industry
  • Sugar industry
  • Chemical industry
  • Paper industry
  • Wood processing
  • Textile industry

Additional options

  • KUR-HD – „Heavy Duty“ versija, skirta ypač sudėtingiems taikymams, kurie apima gilius kanalus ir didelius nešmenų kiekius.  (iki 6 m pločio kanalams)
  • KUR-C – Standartinis sprendimas ,tinkamas iki 3 m pločio kanalams
  • KUR-S –  Su pasukamuoju grandinės kreipiančiuoju įtaisu ir strypų stovo laikikliu, per visą kanalo plotį , skirtos mažesniems, iki 2 m ilgio kanalams. KUR-S: pasukama grandinės dėžė, skirta techninei priežiūrai ir kliūčių išvengimui.
  • KUR-D „ DEFENDER – „ Compact“ standartinė versija su plokščiojo profilio strypais.